PATCH HATS 101

THINGS TO CONSIDER WHEN ORDERING YOUR CUSTOM PATCH HATS

TYPES OF PATCHES

A benefit of choosing custom patch hats rather than traditional embroidered hats is flexibility of materials. We match you with the right patch to get the most out of your design.

Embroidered Custom Patches

EMBROIDERED PATCHES

The classic patch. Embroidered patches are traditional patches with lots of texture but hard to capture the small details.

Custom Woven Patches

WOVEN PATCHES

Woven patches are perfect for detailed designs that aren’t able to be embroidered clearly.

Custom Heat Cut Patches

DIE CUT PATCHES

Die cut/heat cut patches are used when your patches need to keep the shape of the design.

Custom Sublimated Patches

SUBLIMATED PATCHES

Sublimated/printed patches are best used when your design has many colors, fine details, or shading that needs to be recreated.

3D PVC Custom Patches

3D PVC PATCHES

PVC/rubber patches are made with layers of colored rubber to give your design a crisp 3D look.

Custom Leather Patches

LEATHER PATCHES

Leather patches are embossed to capture your design on timeless leather.

HAT STYLES

We have 100s of different custom hats to choose from, below are the 4 most popular fits. 

Heat Press QTY: 500 Price: $9/EA Total: $4,500.00

HIGH PROFILE

YUPOONG 6006

MID PROFILE

RICHARDSON 112

LOW PROFILE

RICHARDSON 115

Unstructured Custom Patch Hat

UNSTRUCTURED

RICHARDSON 111

PATCH ATTACHMENT

Options for every budget

Hand Stitched Patch Hat

HAND STITCHED

The patches are stitched onto the hat with needle and matching thread. It gives the hats the authentic look/feel of classic patch hats and will last forever. This is our recommended option and the preferred method used by top brands.

Patch Hat Heat Press

HEAT PRESS

Patches are attached using a machine with high heat to seal the patch onto the hat and is suitable for die cut patches and silicone appliqué. This process may leave the hat with a slight indentation from where the machine was used and lack the hand crafted feel of a stitched product.

HOW OUR CUSTOM PATCH HAT PROCESS WORKS

WE MAKE THE PROCESS OF DESIGNING AND CREATING YOUR CUSTOM PATCH HAT PAINLESS. OUR IN-HOUSE DESIGNERS WILL WORK WITH YOU TO ENSURE YOUR NEW PATCH HAT IS EXACTLY WHAT YOU WANT.

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FILL OUT OUR QUOTE FORM

ATTACH YOUR LOGO OR WE CAN CREATE A CUSTOM DESIGN

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RECEIVE HAT MOCKUPS IN 3-5 DAYS

WE CREATE A DIGITAL PATCH WITH YOUR LOGO AND SEND HAT OPTIONS FOR YOU TO CHOOSE

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REVIEW AND PAY INVOICE

ONCE WE HAVE THE PATCH DESIGN, HAT TYPE, AND QUANTITY YOU WILL RECEIVE A DETAILED ONLINE INVOICE

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REVIEW AND APPROVE PATCH SAMPLE

YOU WILL RECEIVE AN IMAGE OF YOUR PATCH. ONCE APPROVED WE WILL PUT YOUR PATCH INTO PRODUCTION.

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ABOUT 7 WEEKS: YOUR HATS SHIP

WE GET TO WORK CREATING YOUR CUSTOM PATCH HAT AND SHIP THEM RIGHT TO YOUR FRONT DOOR.

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ENJOY YOUR AWESOME PATCH HATS

YOU NOW HAVE THE COOLEST HATS ON THE BLOCK

GOT QUESTIONS? 

Submit your inquiry now and have a designer help you create the perfect patch hat.