PATCH HATS 101

THINGS TO CONSIDER WHEN ORDERING YOUR CUSTOM PATCH HATS

TYPES OF PATCHES

A benefit of choosing custom patch hats is flexibility of materials. We match you with the right patch to get the most out of your design.

Embroidered Custom Patches

EMBROIDERED PATCHES

The classic patch. Embroidered patches are traditional patches with lots of texture but hard to capture the small details.

Custom Woven Patches

WOVEN PATCHES

Woven patches are perfect for detailed designs that aren’t able to be embroidered clearly.

Custom Heat Cut Patches

DIE CUT PATCHES

Die cut/heat cut patches are used when your patches need to keep the shape of the design.

Custom Sublimated Patches

SUBLIMATED PATCHES

Sublimated/printed patches are best used when your design has many colors, fine details, or shading that needs to be recreated.

3D PVC Custom Patches

3D PVC PATCHES

PVC/rubber patches are made with layers of colored rubber to give your design a crisp 3D look.

Custom Leather Patches

LEATHER PATCHES

Leather patches are embossed to capture your design on timeless leather.

HAT STYLES

We have 100s of different custom hats to choose from, below are the 4 most popular fits. 

Heat Press QTY: 500 Price: $9/EA Total: $4,500.00

HIGH PROFILE

YUPOONG 6006

MID PROFILE

RICHARDSON 112

LOW PROFILE

RICHARDSON 115

Unstructured Custom Patch Hat

UNSTRUCTURED

RICHARDSON 111

PATCH ATTACHMENT

Options for every budget

Hand Stitched Patch Hat

HAND STITCHED

The patches are stitched onto the hat with needle and matching thread. It gives the hats the authentic look/feel of classic patch hats and will last forever. This is our recommended option and the preferred method used by top brands.

Patch Hat Heat Press

HEAT PRESS

Patches are attached using a machine with high heat to seal the patch onto the hat and is suitable for die cut patches and silicone appliqué. This process may leave the hat with a slight indentation from where the machine was used and lack the hand crafted feel of a stitched product.

Your Map to the Best Custom Hats on the Planet

We make the journey of creating your custom hats fun! Our local design and production teams will work with you to ensure your hats match your vision from start to finish.

Complete Quote Form

Attach your logo, and select your favorite hat style and quantity. Don’t see what you’re looking for? Let us know!

Hat Logo Form

Receive Hat Mockups

Your designer will create a digital patch with your logo and send you hat options to choose from. Want something changed? We are here to help.

Custom Hat Concepts

Review and Pay Invoice

Once we have all of your project details mapped out, you will receive an online invoice. Your project will start when payment is received.

Custom Hat Invoice
Bear Wearing A Hat

Enjoy your New Hats

You now have the highest quality custom hats for your business, brand, or event!

Hat Delivery Truck

Quality Check and Ship

5-6 weeks after payment, your hats will be shipped after passing our quality checks, receiving a final cleaning, and secure packing.

Custom Patch Proof

Approve Patch Sample

1 week after payment, you will receive a photo of your patch for review. Once approved, your hats will begin the production process.

Complete Quote Form

Attach your logo, and select your favorite hat style and quantity. Don’t see what you’re looking for? Let us know!

Hat Logo Form

Receive Hat Mockups

Your designer will create a digital patch with your logo and send you hat options to choose from. Want something changed? We are here to help.

Custom Hat Concepts

Review and Pay Invoice

Once we have all of your project details mapped out, you will receive an online invoice. Your project will start when payment is received.

Custom Hat Invoice

Approve Patch Sample

1 week after payment, you will receive a photo of your patch for review. Once approved, your hats will begin the production process.

Custom Patch Proof

Quality Check and Ship

5-6 weeks after payment, your hats will be shipped after passing our quality checks, receiving a final cleaning, and secure packing.

Hat Delivery Truck

Enjoy your New Hats

You now have the highest quality custom hats for your business, brand, or event!

Bear Wearing A Hat

GOT QUESTIONS? 

Submit your inquiry now and have a designer help you create the perfect patch hat.